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Friday, September 6, 2024

Flood test / Water pond test


Waterproofing wet areas like bathrooms, roofs, and balconies:

It is essential in both new construction and repair work. If not done correctly, it can cause water leaks, leading to expensive repairs and possible structural damage to the building.

Refer ASTM D5957-98: Standard Guide for Flood Testing Horizontal Waterproofing Installations.

Before starting flood testing, the waterproofing membrane or any other approved material must be inspected to ensure it is fully cured and free of voids, pinholes, or defects. If any issues are found, they must be repaired before proceeding.

For testing the water-tightness of waterproofing installations applied to horizontal surfaces having a slope of no greater than 20 mm/Mtr.

The recommended drying times should be followed again until the repaired areas have fully cured. All drains in the test area must be properly plugged with suitable plugs. The space around the plug and drain should be filled with water to check for any leaks before carrying out the full flood test.

Constant monitoring is required during the flood test. Conditions under the test area should be checked and recorded before the test starts and then every four hours until the test is complete. The test area should be flooded with potable water, with a minimum depth of 25 mm and a maximum depth of 100 mm at the lowest point. The average water depth should not exceed 65 mm. When adding water, ensure it is applied at a pressure that won't damage the membrane or affect lapped edges. Since leaks might happen, it's important to have a contingency plan in place to manage any water.

Flood testing should be conducted for a minimum of 24 hours, starting once the water reaches the recommended test depth. The membrane should not be flood-tested continuously for more than 72 hours.

Flood Test Failure: If any leakage is detected during the test, immediately drain the water and locate the source of the leak. The affected area should be repaired. If the exact location of the leak cannot be found, the entire area must be re-waterproofed.

 

For swimming pool, fountain and water bodies:

Flood testing for swimming pools, fountains, and other water features follows a process similar to shower pan testing, but with key differences due to the scale and complexity involved.

Key Differences:

  • Scale: The volume of water in a swimming pool or large water feature is significantly higher than in a shower pan. For example, while a typical 900 mm x 1200 mm shower pan holds about 60-90 liters of water, a 6 m x 12 m swimming pool with an average depth of 1.8 m holds around 130 m³ of water, weighing over 130,000 kg.
  • Penetrations: Pools and water features generally have more penetrations (e.g., plumbing, lighting, drains) that pass through the walls, each of which needs special attention. These penetrations must be properly treated to maintain the overall waterproofing system’s integrity, and the materials used for sealing must be compatible with the primary waterproofing membrane.
  • Testing Duration: The flood testing process for pools or large water features typically lasts 24–72 hours but can take longer due to the volume of water and the time required to fill and stabilize the water level.

Each of these factors makes pool and water feature flood testing more complex and requires careful planning to ensure proper waterproofing.

During the first day of flood testing, constant monitoring is required, followed by daily checks thereafter. Conditions under the test area should be recorded before the test begins and at four-hour intervals throughout the test. However, this may not be feasible for in-ground concrete pools.

Flood Testing Procedure:

  • Fill the pool, fountain, or vessel at a rate of 25 mm per hour, up to a depth of 50 mm to 100 mm.
  • Keep the water at this depth for 24–72 hours to check for leaks in drains, returns, or other penetrations. It's advisable to perform the test in stages, isolating specific components (e.g., drains, pipes) at different water levels to easily identify leaks and address repairs.

Environmental Loss Monitoring:

  • To accurately measure water loss due to factors like evaporation or wind, place a watertight, flat-bottom, vertical-sided vessel (test vessel) in a nearby area that experiences the same environmental conditions Or in the pool on the steps itself. This vessel should have water at the same depth as the test area.
  • At predetermined intervals, measure water levels in both the test area and the test vessel. If the water loss in the test area exceeds the water loss in the vessel, it indicates probable leakage in the membrane or penetrations.

Leakage Protocol:

  • If leakage is detected, drain the pool, allow the membrane to dry fully, and then carry out necessary repairs before retesting.
Let see the test practically: 
Thanks to google for content and JMax Swimming Pool Plumbing for video.

Let me know your comments below....

Monday, August 19, 2024

Raksha Bandhan - Indian festival


Raksha Bandhan is a traditional Hindu festival celebrated in India and other parts of South Asia to honor the bond between brothers and sisters. The festival typically involves a sister tying a protective thread, known as a "rakhi," around her brother's wrist. This act symbolizes the sister's love and prayers for her brother's well-being, and the brother's lifelong vow to protect her in return.

Raksha Bandhan is observed on the full moon day (Purnima) of the Hindu month of Shravana (also known as Sawan), which usually falls in August. The exact date varies each year based on the lunar calendar.

Historical and Mythological Significance
Raksha Bandhan has deep roots in Indian history and mythology, with several legends and stories that illustrate the festival's significance. Here are some of the most prominent ones:

1. Draupadi and Krishna (Mahabharata)

One of the most famous stories associated with Raksha Bandhan is from the Mahabharata. When Lord Krishna injured his finger during a battle, Draupadi, the wife of the Pandavas, tore a piece of her saree and tied it around Krishna's wound to stop the bleeding. Moved by this gesture, Krishna promised to protect Draupadi in her time of need. He fulfilled this promise during the episode of the disrobing of Draupadi, where he miraculously extended her saree, protecting her honor in the Kaurava court.

2. Indra and Indrani

Another story from ancient texts involves Lord Indra, the king of gods, and his wife Indrani. When Indra was fighting a fierce battle against the demon king Bali, Indrani tied a sacred thread around Indra's wrist and prayed for his victory. Indra went on to win the battle, and this incident is believed to have contributed to the tradition of tying a thread for protection and victory.

3. Yamuna and Yama

According to another legend, Yamuna, the river goddess, was the sister of Yama, the god of death. Every year on Raksha Bandhan, Yamuna would tie a rakhi around Yama's wrist, and in return, Yama promised her immortality. This is said to be why brothers, after receiving a rakhi from their sisters, vow to protect them and offer blessings for long life and prosperity.

4. Rani Karnavati and Emperor Humayun

A historical tale associated with Raksha Bandhan is that of Rani Karnavati, the widowed queen of Chittor, and the Mughal Emperor Humayun. When Chittor was under siege by Bahadur Shah of Gujarat, Rani Karnavati sent a rakhi to Humayun, asking for his help and protection. Touched by the gesture, Humayun immediately set out to assist her, though he could not reach Chittor in time to save the kingdom. Despite the tragic outcome, this story symbolizes the power of the rakhi as a bond of protection and respect.

5. Santoshi Maa

In a more modern mythological context, Raksha Bandhan is also associated with the birth of the goddess Santoshi Maa. According to legend, the two sons of Lord Ganesha, Shubha and Labha, were feeling left out because they didn't have a sister to celebrate Raksha Bandhan with. They requested Ganesha for a sister, and in response, Ganesha created Santoshi Maa, who then tied rakhi to her brothers. This story is popular in certain regions of India and is often cited in relation to the festival.

6. Rabindranath Tagore and the Partition of Bengal (1905)

One of the most poignant historical references to Raksha Bandhan comes from the period of the Partition of Bengal in 1905. When the British colonial government decided to divide Bengal based on religious lines, there was widespread opposition. Rabindranath Tagore, the Nobel laureate poet and philosopher, used Raksha Bandhan as a symbol of unity. He encouraged Hindus and Muslims to tie rakhis on each other's wrists as a mark of solidarity and brotherhood, transcending religious and communal differences. This act was a powerful statement against the divisive policies of the British and emphasized the unifying power of the festival.

7. Alexander the Great and King Porus

Another story, though more legend than verifiable history, involves the Greek conqueror Alexander the Great and King Porus of the Indian subcontinent. During Alexander’s campaign in India, his wife, Roxana, is said to have sent a rakhi to King Porus, requesting him not to harm her husband in battle. Honoring the rakhi, King Porus refrained from killing Alexander when he had the opportunity during their encounter. While the historical accuracy of this story is debated, it illustrates the respect and power that the rakhi was believed to hold.

8. The Story of King Bali and Goddess Lakshmi

This story, though rooted in mythology, has historical significance as it connects to the festival's origins. According to legend, the demon king Bali was a great devotee of Lord Vishnu. Impressed by Bali's devotion, Vishnu agreed to stay with him in his kingdom, leaving his own abode, Vaikuntha. Vishnu's wife, Goddess Lakshmi, wanted her husband to return, so she disguised herself as a Brahmin woman and went to Bali, tying a rakhi on his wrist. When Bali asked what she wanted in return, Lakshmi revealed her identity and asked for her husband back. Bali agreed, and Vishnu returned to Vaikuntha, but not before Bali received a promise of protection and blessings from both Vishnu and Lakshmi.

9. Maharani Jijabai and Shivaji

Maharani Jijabai, the mother of the Maratha king Shivaji, is believed to have tied rakhis on his wrist, praying for his protection and success in battle. Shivaji is known for his valor and for establishing the Maratha Empire, and his mother's prayers and the rakhis she tied are said to have given him strength and protection. This story underscores the festival's importance in inspiring courage and the protective duty of brothers toward their sisters.

10. Rani Padmavati and the Rajput Tradition

In Rajasthan, the tradition of Raksha Bandhan has been closely associated with the valor and honor of Rajput warriors. During times of war, Rajput women would often send rakhis to neighboring kings and chieftains, seeking their protection and support. One such story involves Rani Padmavati, the queen of Chittor, who is believed to have sent a rakhi to a neighboring ruler, asking for his help against the invading forces of Alauddin Khilji. The act of sending a rakhi in this context symbolized a call for solidarity and mutual protection among Rajputs.

These stories, blending history and legend, highlight the cultural and emotional depth of Raksha Bandhan, illustrating how the festival has been used to forge bonds of unity, protection, and respect across different times and contexts.

Cultural Significance

Raksha Bandhan is not just limited to biological siblings. The festival has evolved to celebrate the bond of protection between close friends, cousins, and even across religious and regional boundaries. It emphasizes family values, love, and mutual respect, making it one of the most cherished festivals in India.

Raksha Bandhan is primarily celebrated in India, but it is also observed in several other countries, particularly where there are significant Hindu communities or cultural ties to India. Some of these countries include:

  1. Nepal: As a neighboring country with a large Hindu population, Nepal celebrates Raksha Bandhan with similar customs and traditions.

  2. Mauritius: With a significant Hindu community, Raksha Bandhan is widely celebrated, reflecting the cultural practices of the Indian diaspora.

  3. Bangladesh: In regions with Hindu populations, Raksha Bandhan is observed, especially in the western parts of the country.

  4. Pakistan: Among the Hindu minority in Pakistan, particularly in Sindh, Raksha Bandhan is celebrated.

  5. Fiji: With a large Indo-Fijian community, the festival is celebrated among Hindu families.

  6. Sri Lanka: In Hindu communities, especially in the Tamil regions, Raksha Bandhan is observed.

  7. Trinidad and Tobago: Among the Indian diaspora, the festival is celebrated as part of preserving cultural traditions.

  8. Guyana: In regions with Indo-Guyanese populations, Raksha Bandhan is observed.

  9. United Kingdom, United States, Canada, and Australia: These countries have significant Indian communities, and Raksha Bandhan is celebrated by the diaspora, often with family gatherings and cultural events.

Though the festival's religious and cultural significance might vary, the essence of celebrating the bond between brothers and sisters remains central to all these observances.

How do you celebrate.. Mention below...

Sunday, August 4, 2024

Surface Bond Strengths of Various Construction Materials


Bond strength = Adhesion strength = Tensile strength = Peel strength = Die-shear strength = Die and substrate attachment strength = Centrifuge testing (constant acceleration) = Pull-off strength. Test are widely used to calculate the bond strength by dividing the maximum force by the bonding area.

Surface bond strength (the force needed to pull the units from the mortar is measured) is an essential factor in construction, particularly when bonding different materials together, such as in tiling, stone cladding, or when applying finishes like plaster. Here’s a general list of surface bond strengths for various construction materials. Please note that these values can vary based on factors like surface preparation, adhesive type, and environmental conditions:

  1. Concrete

    • Typical Bond Strength: 1.5 to 2.5 MPa (217 to 362 psi)
    • With Special Adhesives: Up to 4.0 MPa (580 psi) or higher
  2. Masonry (Brick, Block)

    • Typical Bond Strength: 0.7 to 1.5 MPa (100 to 217 psi)
    • With Special Adhesives: Up to 3.0 MPa (435 psi)
  3. Plaster

    • Typical Bond Strength: 0.5 to 1.0 MPa (72.5 to 145 psi)
    • Enhanced Plaster (Polymer-modified): Up to 2.0 MPa (290 psi)
  4. Gypsum Board (Drywall)

    • Typical Bond Strength: 0.3 to 0.7 MPa (43.5 to 100 psi)
    • With Reinforcement: Up to 1.0 MPa (145 psi)
  5. Wood (Plywood, OSB)

    • Typical Bond Strength: 1.0 to 2.0 MPa (145 to 290 psi)
    • For Specific Applications (e.g., flooring adhesive): Up to 3.0 MPa (435 psi)
  6. Steel (Bare, Primed)

    • Typical Bond Strength: 1.0 to 3.0 MPa (145 to 435 psi)
    • With Special Primers/Adhesives: Up to 4.0 MPa (580 psi)
  7. Ceramic Tiles

    • Typical Bond Strength: 0.5 to 1.5 MPa (72.5 to 217 psi)
    • With Enhanced Adhesives: Up to 3.0 MPa (435 psi)
  8. Natural Stone (Marble, Granite)

    • Typical Bond Strength: 1.0 to 3.0 MPa (145 to 435 psi)
    • With Specialized Adhesives: Up to 5.0 MPa (725 psi) or higher
  9. Glass

    • Typical Bond Strength: 0.3 to 1.0 MPa (43.5 to 145 psi)
    • With Specialized Adhesives (Silicone, Epoxy): Up to 3.0 MPa (435 psi)
  10. PVC (Polyvinyl Chloride)

    • Typical Bond Strength: 0.5 to 1.5 MPa (72.5 to 217 psi)
    • With Specialized Adhesives: Up to 2.5 MPa (362 psi)

Key Factors Affecting Bond Strength:

  • Surface Preparation: Proper cleaning, roughening, or priming can significantly enhance bond strength.
  • Adhesive Type: The choice of adhesive (e.g., epoxy, cementitious, polyurethane) is crucial in achieving desired bond strength.
  • Environmental Conditions: Temperature, humidity, and exposure to water can affect the bond strength over time.

What does standard says – How much should be the bond strength?

  1. For tile adhesive, as per Indian standard IS 15477 – 750N - 0.13 N/Sqmm.
  2. For tile adhesive, as per BS EN 12004 – 0.5 N/Sqmm.
  3. For tile adhesive, , Australian Standards 2358 "Adhesive for Ceramic Wall Tile" which fixes a minimum tensile bond strength of cement based adhesives after seven days.  This bond strength requirement is a minimum of 0.15 MPa (22 psi).
  4. ASTM F 1147-05 – Adhesion to substrate shall be >20 Mpa
  5. CSA A23.1 gives a minimum bond strength for toppings of 1.0 MPa (145 psi)
  6. Tensile adhesion strength as per Singapore HDB method shall be of - average strength  > 0.80 N/Sqmm and individual strength  > 0.60 N/Sqmm

Which surface can hold how much load:

  1. Concrete- Mechanically prepared to provide a roughened porous solid surface - 60 kg/m² 
  2. Sand/Cement Render - Applied to solid open porous roughened concrete, brick, or masonry surface. 32 kg/m²
  3. Paper-faced plasterboard generic, Gyprock plasterboard - 32 kg/m² (Remove wallpaper, vinyl and paint finishes)
  4. Gyprock Aquachek Sheet fixing @ 200mm centres (with/without Waterproof membrane) -12.5 kg/m² 
  5. Gyprock Aquachek Sheet fixing @ 100mm centres (with/without Waterproof membrane) - 32 kg/m² 
  6. Fibre Cement Wallboard# Sheet fixing @ 200mm centres - 20 kg/m²
  7. Fibre Cement Wallboard# Sheet fixing @ 100mm centres - 32 kg/m²
  8. Fibre Cement sheets for External Facades^ 
    1. James Hardie EasyLap BGC – 50kg/m2
    2. Innova Stonesheet  - 40kg/m2
  9. Gypsum Plaster can support a maximum weight of 20kg/m² 
  10. Gypsum Plasterboard direct can support a maximum weight of 32kg/m².
  11. Wood based sheet can support 30 Kg/m2.
  12. Foam cored tile backing boards and fiber cement boards can support 60 Kg/m2
  13. Gypsum fiber boards can support approx. 35-40 Kg/m2.
  14. Masonry and blockwork (May require rendering prior to the installation of tiling - refer to AS 3958.1 – 2007, Section 4.5 refer to sand/cement render). 32 kg/m² 
  15. Hebel Block Walls/Hebel Wall Panels 32kg/m² max. (Internal walls only. No additional mechanical fixings to be used)

Let me know your comments below....

Saturday, June 1, 2024

ANSI 118.10 - Waterproofing membrane requirements

ANSI 118.10 specifies about the liquid applied and sheet applied waterproofing membranes requirements and is as follow:












Let me know your comments below...

Saturday, May 18, 2024

JC-T 985-2005 for SLC (Self Levelling Compound)

This standard specifies the scope, terms and definitions, classification and marking, requirements, test methods, inspection rules, product marks, packaging, transportation, storage of cementitious self-leveling floor mortar.

The requirement as per JC-T 985-2005 for SLC (Self Levelling Compound) is as follows:


Let me know your comments below...

Sunday, May 5, 2024

How much should be the tile joint width?

 

The big question while installing the tile & Stone will be how much shall be the tile joint width?

Let see which standard has provided the answer for this:

A108.19 Interior Installation of Gauged Porcelain Tiles and Gauged Porcelain Tile Panels/Slabs by the Thin-Bed Method bonded with Modified Dry-Set Cement Mortar or Improved Modified Dry-Set Cement Mortar - 2017

17 Workmanship, lippage, and grout joint size: 

           17.2 To accommodate the range in facial dimensions of the tile supplied for a specific project, the actual grout joint size shall be at least three times the actual variation of facial dimensions of the tile supplied. Example: for tile having a total variation of 1/16 in. (1.6 mm) in facial dimensions, a minimum of 3/16 in. grout joint shall be used. In no circumstance shall the grout joint be less than 1/16 in. (1.6 mm). Projects requiring field fabrication may also of necessity require additional variation from the grout joint size specified.

Hence check the Tile & Stone manufacturer's TDS and find out the dimension tolerance. Multiply with 3 and you get the answer in inches, convert it to mm.

If you know any other standard which talks about the tile join width dimension, please comment below. 



Wednesday, February 14, 2024

What is skydrol?

 

Skydrol is a brand name of fire-resistant hydraulic fluid used in aviation and aerospace applications. It is a phosphate ester-based fluid that is known for its excellent fire resistance and ability to withstand extreme temperature and pressure conditions. It is manufactured by Solutia (now part of Eastman Chemical Company), and formerly manufactured by Monsanto. There are various lines of Skydrol including

1.     Skydrol 500B-4

2.     Skydrol LD-4

3.     Skydrol 5

Skydrol, a type of hydraulic fluid used in aviation, is corrosive to concrete floors primarily due to its chemical composition. Skydrol contains phosphate esters, which can react with the calcium compounds in concrete.


Why it causes damages the concrete floor?

1.  Chemical Decomposition: Skydrol contains phosphate ester-based fluids, which hydrolyze over time, especially in the presence of moisture, forming phosphoric acid. This acid attacks the calcium silicate hydrate (C-S-H) gel in concrete, leading to its decomposition.

2.     Alkali-Silica Reaction (ASR): The acidic byproducts from Skydrol can accelerate the alkali-silica reaction in concrete. This reaction causes the formation of an expansive gel, which can lead to cracking and spalling of the concrete surface.

3.     pH Reduction: The acids formed from Skydrol hydrolysis reduce the pH of the concrete surface. Concrete typically has a high pH due to the presence of calcium hydroxide. Lowering the pH weakens the concrete and can cause dissolution of the cement paste, leading to surface damage and loss of material.

4.     Efflorescence: The reaction between Skydrol and concrete can lead to the formation of soluble salts. When these salts migrate to the surface, they can create a white, powdery deposit known as efflorescence. This not only affects the appearance but can also indicate deeper chemical damage within the concrete.

5.     Surface Softening: The plasticizing effect of Skydrol makes the concrete surface softer and more susceptible to mechanical wear and abrasion. This can lead to faster deterioration under traffic and mechanical loads.

6.     Permeability Increase: Chemical reactions and physical changes induced by Skydrol can increase the permeability of concrete, allowing more aggressive chemicals and water to penetrate deeper into the structure, exacerbating the damage. 

Why it causes damages the normal epoxy and PU floorings/coatings?

Normal epoxy and polyurethane (PU) floorings are not suitable for areas exposed to Skydrol due to the following reasons:

  1. Chemical Resistance:
    • Epoxy: While epoxy coatings are generally resistant to many chemicals, they do not have sufficient resistance to the aggressive chemical nature of Skydrol. Skydrol can cause the epoxy to soften, swell, or even blister, leading to rapid degradation of the coating.
    • PU: Polyurethane coatings also lack adequate resistance to Skydrol. The phosphate ester components in Skydrol can penetrate and chemically attack the PU material, leading to loss of adhesion, discoloration, and surface breakdown.
  2. Hydrolytic Stability:
    • Epoxy: Epoxy resins can be prone to hydrolysis in the presence of moisture and certain chemicals. Skydrol's hygroscopic nature can exacerbate this, causing the epoxy to break down more quickly.
    • PU: Polyurethane coatings can also suffer from hydrolysis, particularly when exposed to the acidic byproducts formed by Skydrol. This results in the loss of structural integrity and protective properties of the PU coating.
  3. Thermal Stability:
    • Epoxy: Epoxy coatings can become brittle over time, especially when exposed to thermal cycling. Skydrol can exacerbate this brittleness, leading to cracking and flaking of the epoxy layer.
    • PU: Polyurethane coatings can also degrade under thermal stress, particularly when exposed to the temperature fluctuations common in industrial environments. Skydrol can accelerate this degradation process.
  4. Mechanical Resistance:
    • Epoxy: The mechanical properties of epoxy can be compromised by Skydrol exposure, making it less resistant to impact, abrasion, and wear.
    • PU: While PU has good flexibility and mechanical properties, exposure to Skydrol can lead to loss of elasticity and mechanical strength, making the flooring less durable under mechanical loads.
  5. Adhesion Loss:
    • Epoxy: Skydrol can penetrate through micro-cracks and defects in the epoxy coating, leading to undercutting and loss of adhesion to the concrete substrate.
    • PU: Similar to epoxy, polyurethane coatings can lose adhesion due to Skydrol penetration, resulting in peeling and delamination.

Due to these reasons, specialized coatings with enhanced chemical resistance, such as those specifically formulated for aviation hydraulic fluids, are necessary to ensure long-term performance and durability in areas where Skydrol is used.

What kind of epoxy or PU floorings are suitable for Skydrol?

For areas exposed to Skydrol, it is essential to use specially formulated epoxy and polyurethane (PU) floorings that offer enhanced chemical resistance. Here are the types of epoxy and PU floorings suitable for Skydrol exposure:

Epoxy Floorings:

  1. Novolac Epoxy:
    • Chemical Resistance: Novolac epoxies are highly resistant to a wide range of chemicals, including aggressive solvents and acids. This makes them particularly suitable for environments exposed to Skydrol.
    • Thermal Stability: They offer better thermal stability compared to standard epoxies, which helps in maintaining their integrity under varying temperatures.
    • Durability: Novolac epoxy coatings provide excellent mechanical properties, including abrasion and impact resistance.
  2. High-Build Epoxy Systems:
    • Thickness: High-build epoxy systems can provide a thicker protective layer, offering better resistance to chemical penetration and mechanical wear.
    • Performance: These systems often incorporate additional chemical-resistant additives to enhance their performance in harsh environments.

Polyurethane Floorings:

  1. Aliphatic Polyurethane:
    • UV Resistance: Aliphatic polyurethanes offer excellent resistance to UV degradation, making them suitable for both indoor and outdoor applications.
    • Chemical Resistance: They provide good resistance to Skydrol and other aggressive chemicals, maintaining their mechanical properties and appearance over time.
    • Durability: These coatings are highly durable, with excellent abrasion and impact resistance.
  2. Polyaspartic Polyurethane:
    • Fast Curing: Polyaspartic polyurethanes cure quickly, reducing downtime during application.
    • Chemical Resistance: They offer superior resistance to a wide range of chemicals, including Skydrol, and are less prone to yellowing or discoloration.
    • Mechanical Properties: These coatings provide excellent flexibility, toughness, and abrasion resistance.

 Key Features to Look for in Suitable Epoxy and PU Floorings:

  1. Enhanced Chemical Resistance: The flooring must be specifically formulated to resist phosphate esters and other aggressive chemicals.
  2. High Build Thickness: A thicker application can provide better protection against chemical penetration.
  3. Thermal and Mechanical Stability: The flooring should maintain its integrity under thermal cycling and mechanical stress.
  4. Adhesion Promoters: Formulations that include adhesion promoters ensure better bonding to the concrete substrate, preventing delamination.
  5. Seamless Application: A seamless, monolithic application minimizes joints and cracks where Skydrol can penetrate and cause damage.

 Suitable Products available in the market:

  1. Laticrete Spartacote Guard - Superior resistance to punishing industrial traffic, Skydrol and other harsh chemicals. Popular where cleanliness is a must. A logical choice for demanding environments such as aviation hangers, manufacturing and shop floors.
  2. Sherwin-Williams ArmorSeal® 1000 HS: A high-solids, novolac epoxy that provides excellent chemical resistance and durability.
  3. SikaFloor®-390: A chemical-resistant epoxy coating designed for areas exposed to aggressive chemicals.
  4. Mapei Mapefloor™ I 300 SL: A self-leveling, solvent-free epoxy that offers high chemical resistance.
  5. BASF MasterTop® 1230: A polyurethane-based flooring system that provides robust chemical resistance and mechanical durability.
  6. PPC PUMABOARD: A polyaspartic polyurethane coating with fast curing times and superior chemical resistance.

When selecting a flooring system for areas exposed to Skydrol, it is crucial to consult with manufacturers or suppliers to ensure the chosen product meets the specific requirements of the environment and expected chemical exposure.

This data is taken from the website and the google.

You may give your inputs in the below comment. 

Friday, February 2, 2024

STANDARDS FOR THIN-SET ADHESIVE

What does ANSI 118 says about the thin set tile adhesive:

 ANSI A118.1 Standard Dry-Set Cement Mortar

Thin set mortars that exhibit extended working time will carry the designation “E” (e.g. ANSI A118.1E)

Thin set mortars that exhibit fast setting attributes will carry the designation “F” (e.g. ANSI A118.1F)

Thin set mortars that exhibit non-sag performance on vertical applications will carry the designation “T” (e.g. ANSI A118.1T)

ANSI A118.4 Modified Dry Set Cement Mortar

Thin set mortars that exhibit extended working time will carry the designation “E” (e.g. ANSI A118.4E)

Thin set mortars that exhibit fast setting attributes will carry the designation “F” (e.g. ANSI A118.4F)

Thin set mortars that exhibit non-sag performance on vertical applications will carry the designation “T” (e.g. ANSI A118.4T)

ANSI A118.15 Improved Modified Dry-Set Cement Mortar

The difference in the 28 day shear bond strength: 


Let me know your comments below....




Friday, January 26, 2024

Indian festival - Republic Day

 

annayya.chandrashekar.blogspot.com explains:

Historical Perspective:

The struggle for India's independence from British rule was a long and arduous journey. The Indian National Congress, under the leadership of figures like Mahatma Gandhi, Jawaharlal Nehru, and Sardar Patel, played a pivotal role in demanding self-rule. The British Government, after years of resistance, finally conceded to India's aspirations, and the Indian Independence Act of 1947 was enacted, leading to the creation of two independent nations, India and Pakistan.

Even though India gained independence on August 15, 1947, it did not have a permanent constitution. The country was functioning under the Government of India Act, 1935. The task of drafting a new constitution was assigned to the Constituent Assembly, which was formed in 1946. Dr. B.R. Ambedkar, the chief architect of the Indian Constitution, played a key role in drafting this monumental document.

After extensive deliberations and debates, the Constituent Assembly adopted the Constitution on January 26, 1950. This day was chosen to honor the Lahore Session of the Indian National Congress in 1929 when the demand for complete independence was made. The transition from a constitutional monarchy to a democratic republic was complete, making India the largest democracy in the world.

Facts about Republic Day:

  1. The Chief Guest: Every year, a foreign dignitary is invited as the Chief Guest for the Republic Day celebrations. This tradition began in 1950, with the first Chief Guest being Indonesian President Sukarno. Over the years, leaders from various countries have graced the occasion, symbolizing India's diplomatic ties.
  2. The Parade: The Republic Day Parade in the capital, New Delhi, is a grand spectacle showcasing India's military strength, cultural diversity, and technological advancements. The event takes place on Rajpath, with the President of India taking the salute. The parade includes marching contingents, colorful tableaux, military vehicles, and a spectacular flypast by the Indian Air Force.
  3. Beating Retreat Ceremony: The celebrations continue on January 29 with the Beating Retreat ceremony at Vijay Chowk. This ceremony marks the official end of the Republic Day festivities. Military bands from the Army, Navy, and Air Force showcase their musical prowess in this event.
  4. Rajpath Decorations: The entire stretch of Rajpath, from Rashtrapati Bhavan (the President's residence) to India Gate, is adorned with intricate decorations and colorful lighting. The beauty of these decorations symbolizes the festive spirit and pride associated with Republic Day.
  5. Abrogation of Article 370: In 2019, the government of India took a historic step by abrogating Article 370 and Article 35A of the Indian Constitution, which granted special autonomy to the state of Jammu and Kashmir. This move aimed to integrate the region more closely with the rest of the country.

Present Significance:

Republic Day holds immense significance in the contemporary context of India. It serves as a day of reflection, celebration, and rededication to the principles enshrined in the Constitution. Here are some aspects of its present significance:

  1. Constitutional Values: Republic Day is an occasion to reaffirm the commitment to the values and principles laid down in the Indian Constitution. These include democracy, justice, liberty, equality, and fraternity. The Preamble of the Constitution encapsulates these ideals and serves as a guiding light for the nation.
  2. Unity in Diversity: India is known for its cultural and religious diversity. Republic Day celebrations emphasize the unity of the nation amidst this diversity. The cultural tableau presented during the parade showcases the rich heritage and traditions of different states, fostering a sense of national unity.
  3. Military Strength: The Republic Day Parade is a display of India's military prowess, showcasing advanced weaponry, defense capabilities, and the discipline of the armed forces. This serves as a deterrent to potential external threats and reinforces the country's commitment to safeguarding its sovereignty.
  4. International Relations: The presence of a foreign dignitary as the Chief Guest is a diplomatic tradition that underscores India's global standing. It provides an opportunity to strengthen bilateral ties and engage in discussions on mutual interests, fostering international cooperation.
  5. Patriotism and National Pride: Republic Day instills a sense of patriotism and national pride among citizens. The flag-hoisting ceremonies, parades, and cultural events across the country evoke a spirit of unity and love for the nation. It is a day when people come together to celebrate their identity as Indians.
  6. Social Awareness: Republic Day is often used as a platform to raise awareness about pressing social issues. Various organizations, activists, and individuals use this occasion to highlight issues such as gender equality, environmental conservation, and social justice.
  7. Educational Programs: Schools and educational institutions organize special programs and events to educate students about the significance of Republic Day. Debates, quizzes, and cultural activities help in fostering a sense of civic responsibility and awareness about democratic principles.

In conclusion, Republic Day in India is a celebration of freedom, democracy, and national pride. It marks the journey of a nation that transformed from colonial rule to a vibrant, democratic republic. The historical context, coupled with the present significance, makes it a day of reflection and commitment to the ideals that shape the nation's identity. As India continues to evolve and face new challenges, Republic Day serves as a reminder of the values that bind its diverse population into one united and sovereign entity.

What is the difference between Independence day and Republic day?

Independence Day and Republic Day are two distinct national holidays in India, each commemorating different milestones in the country's history. While both celebrations are significant and evoke a sense of patriotism, they mark separate events and have distinct significance. Independence Day marks the day when India achieved freedom from British rule, Republic Day commemorates the adoption of the Constitution and the transition to a democratic republic. Independence Day is associated with the end of colonial rule, while Republic Day focuses on the establishment of a constitutional framework that defines the values and governance structure of the nation. Both days hold immense significance in the history and identity of India, and they are celebrated with great fervour and patriotism across the country.

Independence Day (August 15):

  1. Historical Significance: Independence Day marks the day when India gained freedom from British rule. On August 15, 1947, the Indian Independence Act of 1947 came into effect, leading to the creation of two independent nations, India and Pakistan. Jawaharlal Nehru, the first Prime Minister of India, hoisted the national flag at the Red Fort in Delhi, signalling the end of colonial rule.
  2. Symbolic Rituals: The main event of Independence Day is the flag-hoisting ceremony, usually conducted by the Prime Minister at the Red Fort in Delhi. The national flag is unfurled, and the Prime Minister addresses the nation. The event is accompanied by cultural programs, parades, and patriotic songs across the country.
  3. Freedom and Sovereignty: Independence Day symbolizes the culmination of the struggle for freedom and the establishment of India as a sovereign nation. It is a day to reflect on the sacrifices made by the freedom fighters and to celebrate the hard-fought victory for self-determination.

Republic Day (January 26):

  1. Constitutional Foundation: Republic Day, on the other hand, commemorates the adoption of the Constitution of India. On January 26, 1950, the Constitution, which replaced the Government of India Act (1935), came into effect, formally declaring India as a sovereign, socialist, secular, and democratic republic.
  2. Transition to Republic: While India gained independence on August 15, 1947, it continued to function as a constitutional monarchy until January 26, 1950. Republic Day marks the official transition from a Dominion within the British Commonwealth to a full-fledged republic, with its own Head of State and a constitution drafted by its own leaders.
  3. Symbolism of the Constitution: Republic Day celebrates the values enshrined in the Constitution and emphasizes the principles of justice, liberty, equality, and fraternity. The Preamble to the Constitution encapsulates these ideals and serves as a guiding document for the nation.
  4. Grand Parade and Cultural Display: The main highlight of Republic Day is the grand parade held in the national capital, New Delhi. The parade showcases India's military strength, cultural diversity, and technological achievements. The event includes marching contingents, tableaux representing different states, and a spectacular flypast by the Indian Air Force.
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Monday, January 22, 2024

What is the difference between Normal Plastering and Ready Mix Plastering


Me Annayya.Chadnrashekar, explains that Plastering is a pivotal aspect of construction that significantly influences both the aesthetic appeal and structural durability of a building. When it comes to choosing the right plastering method, two distinct approaches stand out: Normal Plastering and Ready Mix Plastering. Each method brings its own set of characteristics, advantages, and considerations to the construction site. In this introduction, we will explore the fundamental differences between normal plastering and ready mix plastering, shedding light on the key factors that influence the choice between these two techniques.

Normal Plastering:

Normal plastering, also known as traditional or on-site plastering, involves the manual mixing of ingredients like sand, cement, and water at the construction site. This method relies on the expertise of skilled laborers to achieve the right consistency and quality for the plaster mix. Normal plastering provides flexibility, allowing adjustments to the mix based on specific project requirements. While offering customization, it typically demands a longer application time and skilled craftsmen to achieve a smooth and uniform finish.

Ready Mix Plastering:

In contrast, ready mix plastering represents a more modern and convenient approach. This method delivers a pre-mixed formulation of sand, cement, and additives, eliminating the need for on-site mixing. Ready mix plastering is designed for efficiency, offering a consistent mix that ensures a uniform application. It is recognized for its ease of use, making it suitable for a wide range of construction projects. Ready mix plastering is often favored for larger projects with tight timelines, where its time-saving benefits and simplified application process become significant advantages.

What is the differences/Comparison between Normal Plastering and Ready Mix Plastering: 

Feature

Normal Plastering

Ready Mix Plastering

Mixing Process

Manual mixing on-site

Pre-mixed formulation

Application Time

Typically longer application time

Efficient and quicker application

Skill Requirements

Skilled labor required

Less skilled labor can be utilized

Flexibility and Customization

Flexible with on-site mix adjustments

Limited customization but consistent

Consistency and Quality

Variable consistency based on expertise

Consistent mix for uniform quality

Ease of Application

Requires skilled application

Relatively easier application

Suitability for Project Scale

Suited for smaller or intricate projects

Ideal for larger projects with tight timelines

Cost Considerations

May incur additional skilled labor costs

Potentially cost-effective due to time and labor savings


Cost comparisons between normal plastering and ready mix plastering can vary based on several factors, including the scale of the project, labor costs, material expenses, and application efficiency. It's important to note that while the cost of materials may differ, other aspects such as labor, time, and potential rework can significantly impact the overall expenses. Below is a general overview of the cost considerations for both normal plastering and ready mix plastering:

Normal Plastering:

  1. Material Costs:
    • Sand, Cement, and Water: The cost of raw materials can be relatively lower as they are typically purchased separately and mixed on-site.
    • Additives: Depending on project specifications, additional additives may be required for better adhesion, strength, or water resistance.
  2. Labor Costs:
    • Skilled Labor: Normal plastering often requires skilled labor to ensure the correct mixing ratio, application technique, and a smooth finish. Skilled labor costs may be higher.
  3. Time and Efficiency:
    • Longer Application Time: Manual mixing and application may extend the project timeline, potentially increasing labor costs and delaying subsequent construction phases.
  4. Customization:
    • Flexibility: Normal plastering offers the flexibility to adjust the mix on-site, providing customization but potentially leading to variations in quality.

Ready Mix Plastering:

  1. Material Costs:
    • Ready Mix Plaster: The pre-mixed formulation can have a higher initial material cost compared to individually purchased components for normal plastering.
  2. Labor Costs:
    • Less Skilled Labor: Ready mix plastering is designed for easier application, which may reduce the need for highly skilled labor. However, labor costs can still be a significant factor.
  3. Time and Efficiency:
    • Quicker Application: Ready mix plastering is known for its efficiency, allowing for faster application and potentially reducing labor costs.
  4. Consistency:
    • Uniform Quality: The pre-mixed nature of ready mix plaster ensures a consistent mix, reducing the likelihood of errors and rework, which can contribute to overall cost savings.

Considerations for Cost Comparison:

  1. Project Scale:
    • Larger projects may benefit from the efficiency of ready mix plastering, potentially offsetting higher material costs with labor and time savings.
  2. Labor Availability:
    • If skilled labor is readily available and the project allows for manual mixing, normal plastering may be a cost-effective choice.
  3. Timeline:
    • Projects with tight timelines may find ready mix plastering more cost-efficient due to quicker application and reduced labor hours.
  4. Customization Needs:
    • If a high level of customization is required, normal plastering may be preferred despite potential increases in labor and material costs.

Let me know your views on this subject in the below comment section...

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