Testing of Film Formation of Organic Coatings at Room Temperature.
Let see how to test the coating, paint or any kind of liquid applied
products different stages as per the timing such as Set To Touch test, Dust Free Times, Tack Free Times , Touch Dry Time, Dry Hard Time, Dry Recoat time, Dry-Through Time, Dry To Handle Time as per ASTM D 1640.
Testing shall be conducted in normal LAB temperature. All testing should
be done within an area, any point not less than 15 mm from the film edge. Proper
lighting facility shall be arranged in the testing place.
This test is applicable for product which can be applied at dry film
thickness of 12.7 micron to 45.7 micron, say drying oils, varnishes, Lacquers,
Resin solutions, Enamels, Oil paints, Water paints, etc.
Apply the materials as per specification, on clean glass panels or other
specific substrate of suitable dimensions as per of the manufacturer. The test
films preferably shall be cast with a doctor blade or as per manufacturer’s
specification to achieve the recommended dry film thickness.
Set To Touch Test:
Lightly touch the test film with the tip
of a clean finger and immediately place the fingertip against a piece of clean,
clear glass.
Observe if any of the coating is
transferred to the glass.
For the purpose of this test, the
pressure of the fingertip against the coating shall not be greater than that
required to transfer a spot of the coating from 3 to 5 mm in cross section. The
film is set-to-touch or Touch dry when it still shows a tacky condition, but
none of it adheres to the finger.
Dust Free Times: This can be tested using Cotton Fiber Test Method
Separate a number of individual fibers
from a mass of absorbent cotton with the aid of tweezers. At regular drying
intervals, drop several of the cotton fibers from a height of 25 mm onto a
marked section of the film. The film is considered to have dried dust free when
the cotton fibers can be removed by blowing lightly over the surface of the film.
Tack Free Times: This can be tested using following methods:
Paper Test Method
Take 50 by 75-mm piece of K-4 Power
Cable Paper (specification provided below image), and place upon it a steel
cylinder 50mm in diameter, and of such weight of 2.85 kg, as to produce a
pressure of 2 psi (13.8 kPa).
At the end of 5 s, remove the cylinder
and invert the test panel. The coating is considered free from after-tack when
the paper drops off of the test film within 10 Seconds.
Touch Dry Time test:
After the set-to-touch time has been
observed, the film is considered dry when it no
longer adheres to the finger and does
not rub up appreciably when the finger is lightly rubbed across the surface.
Dry Hard Time:
With the end of the thumb resting on
the test film and the forefinger supporting the test panel, exert a maximum downward
pressure (without twisting) of the thumb on the film. Lightly polish the
contacted area with a soft cloth. The film is considered dry-hard when any mark
left by the thumb is completely removed by the polishing operation.
Dry-Through Time OR Dry To Handle Time:
Place the test panel in a horizontal
position at a height such that when the thumb is placed on the film, the arm of
the operator is in a vertical line from the wrist to the shoulder. Bear down on
the film with the thumb, exerting the maximum pressure of the arm, at the same
time turning the thumb through an angle of 90° in the plane of the film. The film
is considered dry-through or dry-to-handle when there is no loosening, detachment,
wrinkling, or other evidence of distortion of the film.
Dry To Recoat:
A film is considered dry for recoating
when a second coat or specified topcoat can be applied without the development of
any film irregularities such as lifting or loss of adhesion of the first coat,
and the dry time of the second coat does not exceed the maximum specified (if
any) for the first coat.
Many thanks for google.com from where the details are collected.
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